Internal valve leak detectionwithout shutdown

Detect and quantify through-valve leakage on site with a mobile acoustic emission workflow. Valve Sense helps industrial teams prioritize repairs before internal leaks cause product loss, energy loss, emissions or safety risks.

Valve Sense inspection of an industrial valve on site

Leakages can lead to:

Losses

Leaking valves do not only lead to the loss of process material; in the case of steam valves, leaks also lead to high energy losses.

Risk of injury

Many valves are used to shut off processes in order to repair equipment in this area. Leaking valves can endanger workers.

Contamination

Leaks can lead to contamination or, in the worst case, environmental pollution

Line drawing: worker at a hot valve while media escapes through the closed valve seat

An Example

Already a valve with a steam loss of ~100kg/h generates annual losses of over EUR 30,000. And large plants have hundreds, sometimes thousands of valves in their processes.

How do companies handle the problem today?

  • Many companies replace valves on a regular basis without diagnosis due to lacking know-how → costly
  • Some companies pause the machines to use test benches → time consuming
  • Only a few companies use mobile inspection systems → expert know-how required
Conventional valve test bench with technicians removing a valve for testing

Valve Sense supports you in identifying and quantifying through-valve leakage before it can cause any severe damage to your assets.

Fast, guided, reliable

Relevant industries

Assets in chemical, pharmaceutical, oil and gas processing, steel, food and beverage and other industrial process facilities often operate in high-temperature, high pressure environments and sometimes even engage with hazardous chemicals. In all these processes valves play a crucial role in transporting a medium (e.g. gas, oil, water, product). Intact valves ensure smooth operation, guarantee product quality and also provide safety for employees.

Chemical plant

Chemicals

Pharmaceutical production

Pharma

Oil and gas refinery

Oil and gas

Food and beverage production

Food and beverage

Pulp and paper mill

Pulp and paper

Steel plant

Steel

Power plant

Power generation

Our solution for leak detection in valves

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